ANALISIS KEANDALAN SISTEM DUMP DOOR MESIN BAGGING PHONSKA 5 MENGGUNAKAN PENDEKATAN RELIABILITY CENTERED MAINTENANCE

Authors

  • Abdul Aziz Rizal Aziz IPB University
  • Doni Yusri IPB University

DOI:

https://doi.org/10.33884/jrsi.v11i2.11566

Keywords:

reliability centered maintenance, dump door, MTBF

Abstract

The reliability of the Phonska 5 bagging machine is a crucial factor in ensuring smooth fertilizer packaging and minimizing production disruptions. The dump door system was identified as the largest contributor to failures (33%) in this unit. This study aims to analyze the reliability of the dump door system and determine appropriate maintenance strategies using the Reliability Centered Maintenance (RCM) approach. The analysis methods included system function identification, Failure Mode and Effect Analysis (FMEA), and evaluation of Mean Time Between Failure (MTBF) and Mean Time To Repair (MTTR) parameters. FMEA results showed that the sliding gate component had the highest Risk Priority Number (RPN) of 175, followed by the solenoid valve (120) and pneumatic piston (105). Reliability analysis indicated that the sliding gate had the highest MTBF of 6,243.71 hours, while the load cell had the shortest failure interval with an MTBF of 328.62 hours. The longest repair time was found in the solenoid valve with an MTTR of 20.93 hours, potentially causing significant downtime. The recommended maintenance strategy is Condition Directed Maintenance, implemented through an RCM Decision Worksheet, preventive maintenance checksheets, and One Point Lesson (OPL) to improve operational reliability

References

Fadillah, A. R., & Fitriani, N. A. (2025). Penerapan Metode Reliability Centered Maintenance dalam Perencanaan Perawatan Komponen Mesin Giling. In Jurnal Ilmiah Ilmu Teknik Mesin, Industri & Komputer (MURATEK).

Firmansyah, M., & Rizqi, A. W. (2024). Analisis Perawatan Mesin dengan Metode Reliability Centered Maintenance (RCM) terhadap Mesin Bag Inserter (FLEXIM). G-Tech: Jurnal Teknologi Terapan, 8(4), 2514–2521. https://doi.org/10.70609/gtech.v8i4.5235

Is’adi, M., Faizzatul Hotimah, F., Eka, A., Nafila, P., Syariah, A., Kiai, U., … Id, M. A. (2025). Analisis Kebijakan Dan Praktik Pemeliharaan Di PT. INKA : Perspektif Manajerial Dan Teknisi. Jurnal Penelitian Nusantara, 1, 179–183. https://doi.org/10.59435/menulis.v1i3.92

Joni Apriyanto. (2024). Perancangan dan Penerapan Sistem Informasi Maintenance di PT. XYZ untuk Mengukur Kinerja Mesin. INSOLOGI: Jurnal Sains Dan Teknologi, 3(4), 399–411. https://doi.org/10.55123/insologi.v3i4.4018

Poniman, Musa, A., & Cahyono Putra, A. (2025). Pendekatan Terintegrasi OEE dan FMEA dalam Meningkatkan Keandalan Mesin Giling Kedelai pada Proses Produksi Tahu. JURNAL SURYA TEKNIKA, 12(2), 261–268. https://doi.org/https://doi.org/10.37859/jst.v12i2.10442

Praja, I. I., Dahda, S. S., & Widyaningrum, D. (2020). PENERAPAN METODE RELIABILITY CENTERED MAINTENANCE (RCM) PADA PERAWATAN MESIN CONVEYOR UNLOADING PHOSPHATE ROCK (Studi Kasus PT PETROKIMIA GRESIK). JUSTI (Jurnal Sistem Dan Teknik Industri), 1, 61–68. https://doi.org/https://doi.org/10.30587/justicb.v1i1.2033

Pranowo, I. D. (2019). Sistem dan Manajemen Pemeliharaan (Vol. 11). Yogyakarta: Deepublish.

Purba, T., & Marikena, N. (2021). Analysis of Forklift Maintenance Productivity Using the Method of Application of Total Productive Maintenance (TPM) at PT. XYZ. IESM Journal, 2(1).

Putra Cahyadi, I., & Widjajati, P. (2021). ANALISIS RELIABILITAS, LAJU KERUSAKAN, DAN ANALISIS BIAYA PADAAMESIN PENENUN MENGGUNAKANAMETODE LCC DI PT XYZ MOJOKERTO. In Juminten : Jurnal Manajemen Industri dan Teknologi (Vol. 02).

Rafi, M. (2024). ANALISIS RISIKO KEGAGALAN PADA PROSES PENGANTONGAN UREA 50KG DENGAN METODE FAILURE MODE AND EFFECT ANALYSIS (FMEA) DI PT. PUPUK KALTIM. Universitas Malikussaleh, Lhoksmawe.

Ramadhania, S., Dewantara, A. S., Permata, N. S., & Suroso, M. S. P. A. (2025). PREVENTIVE MAINTENANCE MENGGUNAKAN METODE RELIABILITY CENTERED MAINTENANCE II PADA FASILITAS PRODUKSI KRITIS PERUSAHAAN BAJA. JURNAL REKAYASA SISTEM INDUSTRI, 10(2), 58–67. https://doi.org/10.33884/jrsi.v10i2.9418

Saidah, A., & Rumampuk, A. (2025). Kohesi: Jurnal Multidisiplin Saintek ANALISA INTERVAL PERAWATAN MESIN DIESEL CATERPILLAR TIPE V16 MENGGUNAKAN METODE RELIABILITY-CENTERED MAINTENANCE (RCM) BERBASIS ANALISIS KEGAGALAN PADA KAPAL SELF PROPELLED OIL BARGE (SPOB) ANUGERAH BERSAMA 9. https://doi.org/10.8734/Kohesi.v1i2.365

Supriyadi, E., & Priskila Ayuni, R. (2023). SYSTEMATIC LITERATURE REVIEW: PEMELIHARAAN MESIN DENGAN METODE RELIABILITY CENTERED MAINTENANCE (RCM) DI PERSEROAN TERBATAS. SISTEMIK: Jurnal Ilmiah Nasional Bidang Ilmu Teknik, 11. https://doi.org/https://doi.org/10.53580/sistemik.v11i1.80

Syahabuddin, A., Candra, A., & Habidin, M. S. (2021). Analisis Perawatan Gate Valve Dengan Metode Reliability Centered Maintenance (RCM) Di PT. Valvindo Mitra Raya. JITMI, 4, 2685–6123. https://doi.org/https://doi.org/10.32493/jitmi.v4i2.y2021.p141-149

Syahputra, M. A., & Indrayadi, B. (2024). PENENTUAN KEBIJAKAN PEMELIHARAAN DENGAN METODE RELIABILITY CENTERED MAINTENANCE II PADA MESIN GRANULATOR 02 DALAM PROSES PRODUKSI PUPUK ORGANIK. JURNAL REKAYASA SISTEM DANMANAJEMEN INDUSTRI, (Vol. 1 No. 10 (2024): Jurnal Rekayasa Sistem & Manajemen Industri).

Syarifuddin, Dhika Putri, M., & Zeki, M. (2025). Identifikasi Risiko Kerusakan Pada Pompa Cooling Water System Unit Utilitas-2 Dengan Menggunakan Metode Reliability Centered Maintenance (Rcm) Di PT Iskandar Muda. Jurnal Industri Samudra, 6(2), 2025. https://doi.org/10.55377/jis.v6i1.13405

Theresia, L., Ranti, G., & Widianty, Y. (2023). Implementasi Lean Reliability Centered Maintenance (RCM) untuk Meningkatkan Keandalan Mesin: Studi Kasus PT Pelita Cengkareng Paper (Implementation of Lean Reliability Centered Maintenance (RCM) to Increase Machine Reliability Case: Study of PT Pelita Cengkareng Paper). https://doi.org/https://doi.org/10.31543/jii.v7i2.178

Wibowo, T. J., Syarif Hidayatullah, T., Nalhadi, A., & Teknik, F. (2021). Analisa Perawatan pada Mesin Bubut dengan Pendekatan Reliability Centered Maintenance (RCM). Jurnal Rekayasa Industri (JRI), 3(2).

Downloads

Published

2026-05-30

Issue

Vol. 11 No. 2 (2026): Mei 2026

Section

Articles

License

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.