PERANCANGAN ULANG STASIUN KERJA YANG ERGONOMIS DENGAN PENDEKATAN PARTISIPATORI UNTUK MANUFAKTUR SKALA KECIL-MENENGAH DI INDONESIA

Authors

  • Prantia Amanda Universitas Andalas
  • Lusi Susanti Universitas Andalas
  • Hilma Raimona Zadry Universitas Andalas

DOI:

https://doi.org/10.33884/jrsi.v10i2.9925

Keywords:

Participatory Ergonomics, Design Thinking, Work Station, Painting, Iron Pole

Abstract

PT Tiga Pilar Sakato is a medium-scale manufacturing company that produces iron poles in Indonesia experiencing problems at the painting station. The problem experienced is that the painting station is in an open space so that the production process is hampered if the weather is rainy. Based on observations in the field, it was found that the posture of the workers' bodies was not ergonomic, causing the risk of complaints and musculoskeletal injuries to workers.

This study uses a participatory ergonomics method, namely active participation from employees at all levels to implement ergonomics programs in the workplace, in this study developing the application of participatory ergonomics in the workstation design process with a design thinking approach through Focus Group Discussion (FGD). The research flow begins with (1) Preparation stage (2) Observation stage and initial data collection (field study) (3) Evaluation stage of existing work stations with participatory ergonomics (4) Workstation redesign stage (5) Analysis stage and (6) Conclusion and suggestion stage.

This study produced a selected design proposal with a spray booth concept that has an operator room with an ergonomic work chair, automatic spray gun, boiler heater to help speed up paint drying and a roller machine to make it easier to rotate the pole when painting. At the design simulation stage, it was seen that the existing ergonomic hazard potential check got a total value of 14 "Dangerous" (Value> 7), after the simulation was carried out for the selected design proposal results, it got a total value of 2 "Safe workplace conditions" (Value <2). This shows that the selected design proposal can reduce musculoskeletal disorder complaints for workers. This study also shows that the participatory ergonomics method based on resource, process and result criteria gets an average value of 4.75 "Good" in the workstation design process.

 

Keywords: Participatory Ergonomics, Design Thinking, Work Station, Painting, Iron Pole..

References

Ali, Mahmudi. (2018). Perancangan Desain Ruang Pengecatan (Spray booth) Bengkel Lor Ndeso Autobody Repair and Painting. Yogyakarta. Jurnal Teknologi dan Pendidikan Vokasi Indonesia Vol 1 No 4.

http://eprints.uny.ac.id/id/eprint/60723

Alrazi, Camila Zahra. (2021). Penerapan Metode Design Thinking Pada Model Perancangan Animasi Periklanan Digital Pencegahan Covid-19. Jurnal Komunikasi Visual Vol 14 No.2 Universitas Multimedia Nusantara.

Angela, Marshella Felicia. dkk. (2015) Perancangan Alat Bantu Kerja Pada Proses Pengecatan Frame Jam Dinding Di PT. Permata Chandra Surya. Jurnal Ilmiah Widya TeknikVolume 14 Nomor 01 Universitas Katolik Widya Mandala Surabaya.

Idkhan, Muhammad. (2021). Analisis Ergonomi. Global Research and Consulting Institute (Global-RCI). Gowa.

Islahudin, Nur. (2019). Teknologi Proses Pengecatan Menggunakan Sistem Atomisasi Pada Produk Berbahan Plastik Di Industri Perakitan Sepeda Motor. Jurnal Mesin Teknologi (SINTEK Jurnal) Volume 13 No. 1 Universitas Dian Nuswantoro Semarang.

Kristanto, Agung. (2010). Perancangan Ulang Fasilitas Kerja Pada Stasiun Cutting Yang Ergonomis Guna Memperbaiki Posisi Kerja Operator Sebagai Upaya Peningkatan Produktivitas Kerja. Jurnal Informatika Vol 4, No. 2 Univesitas Ahmad Dahlan Yogyakarta.

Lestari, Vitri. (2020). Desain Sistem Kerja Ergonomis Pada Pembuatan Sarung Tangan Golf. Universitas Islam Indonesia.

https://dspace.uii.ac.id/123456789/29067

Lusianti, Heny Agustina. (2020). Pengembangan Desain Sistem Kerja Pengrajin Canting Cap Batik Dengan Metode Ergonomi Partisipatori. Yogyakarta. https://dspace.uii.ac.id/123456789/29626

Maher, Aziza dan Tamer Mohamed Yousif. (2023). Participatory Ergonomics Design intervention in an Iron factory: Ergonomic Workstation Design to Decrease Musculoskeletal Disorders. Journal of Architecture, Arts and Humanistic Sciences Vol 7 No.6 Arab Association for Islamic Civilization and Art

Rostami, Matin. dkk. (2022). Assessing the effectiveness of an ergonomics intervention program with a participatory approach: ergonomics settlement in an Iranian steel industry. International Archives of Occupational and Environmental Health Germany.

https://doi.org/10.1007/s00420-021-01811-x

SNI 9011: 2021 Pengukuran dan Evaluasi Potensi Bahaya Ergonomi di Tempat Kerja.

Tarwaka, dkk. (2004). Ergonomi untuk Kesehatan, Keselamatan Kerja dan Produktivitas. Universitas Islam Batik Surakarta.

http://eprint.ulbi.ac.id/id/eprint/1721

Widodo, Aswal Chusnan. (2021). Penerapan Metode Pendekatan Design Thinking dalam Rancangan Ide Bisnis Kalografi. Universitas Islam Indonesia Yogyakarta.

https://journal.uii.ac.id/AUTOMATA/article/view/19552

Published

2025-05-22

Issue

Section

Articles