ANALISIS TOTAL PRODUCTIVE MAINTENANCE (TPM) PADA MESIN EKSTRUDER DI PT VOLEX BATAM
DOI:
https://doi.org/10.33884/comasiejournal.v13i3.10486Kata Kunci:
Extruder Machine, Fishbone Diagram, OEE, Six Big Losses, Total Productive Maintenance (TPM)Abstrak
At PT Volex Batam, the ekstruder machine is an integral part of the cable production
process, used for the extrusion of cable insulation and protective layers. This machine plays
a vital role in production; however, during the period of September 2024 to February 2025,
a total downtime of approximately 194.4 hours was recorded, which disrupted production
and caused delivery delays. This study aims to measure the effectiveness level of the
ekstruder machine using the Overall Equipment Effectiveness (OEE) indicator and to identify
the factors contributing to the high frequency of machine failures. The methods used in this
research are OEE calculation and Six Big Losses analysis. The results show an average
OEE value of 73%, which is below the ideal standard of ≥85%. The OEE components include
availability at 88%, performance rate at 91%, and quality rate at 90%. The major losses
come from equipment failure losses (9.6%), defect losses (8.8%), and idling & minor
stoppages (5.1%). Based on the fishbone analysis, four main causes were identified:
operator skills, inconsistent SOPs, worn-out machine components, and unstable
environmental conditions. The proposed improvements focus on operator training, the
implementation of preventive maintenance, and improvement of the working environment.
Referensi
Anam, C., & Sukanta. (2022). Analisis Penerapan Total Productive Maintenance (Tpm) Untuk Mendapatkan Nilai Overall Equipment Effectiveness (OEE) di PT. XYZ. Jurnal Ilmiah Wahana Pendidikan. https://jurnal.peneliti.net/index.php/ JIWP
Kristanto, H. A., & Setiafindari, W. (2022). Analisis Penerapan Total Productive Maintenance Dengan Metode Overall Equipment Effectiveness dan Six Big Loses di Cv Renjana Offset.
Muhaemin, G., & Nugraha, A. E. (2022). Penerapan Total Productive Maintenance (TPM) Pada Perawatan Mesin Cutter di PT. XYZ. Jurnal Ilmiah Wahana Pendidikan, 8(9),205–219.
https://doi.org/10.5281/zenodo.664 5451
Musyafa’ah, M., & Sofiana, A. (2022). Analysis of Total Productive Maintenance (TPM) Application Using Overall Equipment Effectiveness (OEE) and Six Big Losses on Disamatic Machine PT. XYZ. OPSI, 15(1), 56, https://doi.org/10.31315/opsi.v15i1. 6630
Prabowo, R. F., Hariyono, H., & Rimawan,
E. (2020). Total Productive Maintenance (TPM) pada Perawatan Mesin Grinding Menggunakan Metode Overall Equipment Effectiveness (OEE). Journal Industrial Servicess, 5(2), 207–211.
Purba, F. O., & Susanti, E. (2022). ANALISIS PENERAPAN TOTAL PRODUCTIVE MAINTENANCE (TPM) PADA MESIN CNC DRILLING DI PT AMTEK PRECISION COMPONENTS BATAM. JURNAL COMASIE, 7(7), 36–45.
Rafliadi, M. N., Ramadhan, B. B., Danar, A., Ariya, R., & Prastyo, Y. (2024). Menganalisis Produktivitas Kerja Menggunakan Metode Total Productive Maintenance (TPM) dan Overall Equipment Effectivness (OEE) Pada Mesin Moulding. Jurnal Penelitian Inovasi Indonesia, 1.
Ramadhani, A. G., Zahra Azizah, D., Nugraha, F., & Fauzi, M. (2022). ANALISA PENERAPAN TPM (TOTAL PRODUCTIVE MAINTENANCE) DAN OEE (OVERALL EQUIPMENT EFFECTIVENESS) PADA MESIN AUTO CUTTING DI PT XYZ. Jurnal ilmiah Teknik Dan Manajemen Industri, 2(1) 59–69. https://doi.org/10.46306/tgc.v2i1
Silalahi, M., & Saragih, S. P. . (2023). Implementasi Iot Pada Sistem Pembayaran Di Koperasi Sekolah. Prosiding Seminar Nasional Ilmu Sosial Dan Teknologi (Snistek), 5, 521–526. Https://Doi.Org/10.33884/Psnistek.V5i.8128
Saragih, S. P., & Silalahi, M. . (2024). Pengembangan Learning Management System Berbasis Web Menggunakan Konsep Mooc. Jurnal Desain Dan Analisis Teknologi, 3(1), 15–21. Https://Doi.Org/10.58520/Jddat.V3i1.42
Saharani, I., & Sukanta. (2021). STRING (Satuan Tulisan Riset dan Inovasi Teknologi) ANALISIS EFEKTIFITAS MESIN PEWARNA SERAT OPTIK DENGAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) (STUDI KASUS PT. VOKSEL ELECTRIC TBK.).
Siagian, D., Nugraha Gusniar, I., & Dirja, I. (2022). ANALISIS TOTAL PRODUCTIVE MAINTENANCE DENGAN METODE OEE DAN FMEA PADA MESIN EXTRUDER GW-350. In Technology, Education and Mechanical Engineering (Vol. 3, Issue 1).
